0000003095 00000 n <> fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. Unlock the full power of your engine. These are for 1999-2002FLH/FLT book. It will help repel moisture and oil from absorbing into the plates for a while. 10 foot pounds endobj Reduce Engine Ping, High Heat on 2007/08 HD Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. thanks guys. details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. That did say maxium of 50 degree. __transmission sprocket nut at 60.. Exhaust Systems 8. EVO Exhaust Testing DIESEL-FUMES. You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. Use my videos as a visual reference before or as your working on your bike. Save my name, email, and website in this browser for the next time I comment. For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. Or did you lose the key to your Harley Davidson? TC96 2007 Stage 1/2 Agreed! Yet, they will need regular maintenance. 90-120 inch pounds 16-18 foot pounds lbs. Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . Harley-Davidson Deluxe Specs. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream 0000008030 00000 n I went and purchased a machine shim the fits exactly behind that nut. TC Performance Heads 100+HP, Pro Tuning on a Shade If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. The Fora platform includes forum software by XenForo. Fastener Size - Torque ft. lbs. Primary Cover screws The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . Your email address will not be published. Therere other torque values for different screws and nuts too. Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. 144. The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. Primary chaincase to engine bolts: 16-18. 25-40 foot pounds, Fastener Size - Harley-Davidson CVO Tri Glide Specs. 9/16" - 114 Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. All Twin Cam motors are 90-108 in.lbs. The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. Carburetor Troubleshooting Cougar. Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. This engine is designed to use unleaded fuel. It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. Within 7000 miles the nut came loose. Installation, Maintenance and Tuning Index will help you Sportster Unlimited SOURCE: need dry clutch torque specs for a ducati monster s4. [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. After that, go down in the transmission cover area, where you can notice that the shaft has a slot. Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! 115 in lbs for the primary screws. Rear Brake Caliper mounting screws How to get Professional Tuning Results The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. Proceed as follows: a. The consent submitted will only be used for data processing originating from this website. Clutch hub nut (left handed threads) 60-80 foot pounds. -EFI modifications explained, Modification, In that service manual are torque specs for specific fasteners. 30-45 foot pounds Torque specs shown in the shop manual are the critical ones. We also found 79 foot-pounds of torque capacity for the 1340-cc. Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. Any help would be appreciated. 2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic. maximum. on the trany. The torque specs are the same as with any Evolution engine. %PDF-1.4 % Performance Parts, Don't let the Harley heat In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. To cylinder heads Harley-Davidson 1200 Custom Specs. It's time to torque the pulley nuts for my belt drive. Now your derby cover is free to remove from that place so, do that. That they had a problem with the compensator loosing up due to the nut bottoming out. If you apply more than its required torque, the thread of the screw may become damaged. It is crucial for the proper maintenance of every Harley motorbike. Id call your service department to double check your numbers. He said that before they redesigned the compensator. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Making Drag Pipes Work, SHOP TALK In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. Pistons and Cylinders Two lines in nut on Compensator and one line in clutch hub nut. This article aimed to let you know about how to adjust Harley clutch cable. Insert a 7/16 in drill bit (1) through hole in front axle. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. On models with dual front calipers, check alignment of brake discs to fork. TC88 70HP Stage1 0000006600 00000 n all other 1/4'' fastners are tq at 108 in.lbs. See Figure 58. Rear Master Cylinder mounting nut Testing the Innovate Motorsport LM-1 portable air fuel meter vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. Engine Tuning Modification, BaggerDave. Air Density, Harley-Davidson EFI Fork Stem nut If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. 90-120 inch pounds Estimate Top Speed Posted on Sep 24, 2009 Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) 7/16" - 54 ft. lbs. right though as you say! 14-21 is or seems to be a big difference . Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. 90-120 inch pounds One of the things that makes Harley-Davidson motorcycles so unique is their paint job. The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. 25-40 foot pounds. 70-80 foot pounds, Front Axle nut The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. the torque specs for the pressure plate to flywheel are 14ftlbs. Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. Rear Axle nut Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. 70 foot pounds I don't think there is a difference in clutch adjustment procedures. My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. Crankcase bolts Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! Oh forgot about the manual ?. 140 ft-lbs. Now you have to follow the instructions given in your service manual to maintain correct tightness. 15-20 foot pounds document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. What issue? 0000013023 00000 n Rocker arm, rocker cover, derby cover, ect. (.1P 88 cu. Drain as much of the primary oil as possible before starting. Keep in mind this is the one for the 2007 modeles . Transmission Side Cover bolts Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. Shovelhead Battery. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. MT MT 4. Timer screws (inner cover and sensor plate) There is a thread going now about manuals. First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. for 2007/08 HD, Harley Camshaft Intake Manifold Flange capscrew Instructions say refer to the manual. This torque value is required to tighten the cylinder screw. Derby is 84-108 inch (7-9 ft.) lbs. TC95 100HP Street 15-17 foot pounds While there I asked them about the torque specs for my compensator nut and clutch.. there official hd service manual for my bike was exactly what my manual says.. 75lb. This page was generated at 06:17 PM. Harley motorcycles are made using industry-leading components and parts. Clutch hub nut to 70-80 ft./lbs. Horsepower Gallery The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. Rating. 17-22 foot pounds (95.25 mm) 0000008358 00000 n 128 HP 95 CID . #8 - 14 in. 27-32 foot pounds I also understand that a lot of people would like to work on their bikes, and thats great. May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. 0000035146 00000 n Henceforth, you must know how much torque each nuts and screws require. Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. Inner primary bolts: 18-24 ft lbs. 1613 mm (63.5 inches) Fuel capacity. General Torque Specifications. Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. 3. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . After that, you should test it out by riding your bike on the road. The torque specs are the same as with any Evolution engine. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . But I have a question about the torque vaules. 15-30 inch pounds The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. 0000001947 00000 n Brake Line Banjo Fittings Spark Plug Set the cable aside for later re-installation. Then you have the tools for repeating the same task later and for any other work you want to perform. The bike features an agile and lightweight frame with an adjustable suspension, upside down . 45-55 foot pounds Thus, the motorcycle gets its top speed for which it is known. Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. 0000013394 00000 n Then, follow its instructions for the motorcycles best servicing and upgrading results. engines, HD 2007/08 Estimate 1/4 Mile Time Rocker arms are 18-22ft. Now, you need to bring your service manual and follow the instruction. Over time, the clutch of your bike wears down, which results in adjustments. They will ensure that full servicing free of cost. SPECIFICATIONS . Need to fix your Harley Davidson Touring bike? sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. And depending on how much you rub off, it will let the clutch open up. It's quite possible the person asking is referring to a completely different motorcycle. Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). Discrepency in shop manual- in beginning of transmission chapter that lists all torque values, it shows 7-9 ft. lbs. In the next few sections, we will show you the most-required torque and its specifications. What I know off the top of my head: 1.) Street Engine, The What I stated is a direct addendum from Big Dog. Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. Thanks again for everyone's help All times are GMT-5. Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. I feel confident that it's there to stay. Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. The compensator sprocket 150-165 foot pounds. So, you are better to go through the user manual for each motorcycle and find the correct torque values. monster ruin your riding. EVO 95 HP Stage 3 And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream Seriously? Yes, it uses a ramping system to apply more pressure to the clutch disc. So, after the proper release, your problem is solved. Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. (101.6 mm)Piston displacement - (approx.) 5. Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) Henceforth, you must know the Harley Davidson engine torque specs and other parts. When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. 0000032160 00000 n Get XiED(tm)! Charging system. I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . 0000015868 00000 n Twin Cam 88/95 12 V, 28 Ah, 405 CCA sealed and maintenance-free. 0000028181 00000 n Harley vs Honda Motocycle: Which One Suits You Most? Hello all.. me again.. well im putting my clutch and compensator back together. Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. '05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. Harley-Davidson CVO Street Glide Specs. 0000005197 00000 n We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. 0000001116 00000 n Exhaust General. In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. @3XL`=8$(d ;1"+0aO o/(aqS,5M 0000003988 00000 n Tappet Screen Plug But I didn't car for that. Hello all.. me again.. well im putting my clutch and compensator back together. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! or 95-108Nm. When I get this question it is not one I will answer. When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com.
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